Metal Fabrication

Our fabrication capabilities are supported by cutting-edge technology, enabling us to produce high-quality products efficiently and accurately. NJ Sullivan operates within 82,000 square feet of dedicated production space, equipped with state-of-the-art machinery, including lasers, turret presses, and press brakes. This allows us to cut, punch, bend, and form metal to precise specifications, whether you’re looking for rapid prototyping or full production runs.

We can handle forming requirements up to 175 tons of force and bend materials up to 10 feet long. For large sheet metal projects, our equipment accommodates sizes up to 60” by120” without the need for repositioning, ensuring that even the most complex projects are completed with efficiency and precision.

Our turret presses are designed for quick prototypes and small production runs, making them ideal for customized projects like electrical busbar without sacrificing the high-quality craftsmanship NJ Sullivan is known for.

As a leader in the fabrication of custom electrical enclosures, NJ Sullivan provides critical solutions to safeguard electrical components across a wide range of industries. Our custom enclosures are engineered to meet your specific needs, offering superior protection for sensitive electrical equipment in harsh environments. Whether it’s a compact enclosure for a residential application or a large industrial-grade cabinet, we tailor every enclosure to ensure durability, corrosion resistance, and seamless integration into your systems.

Our expertise includes CT cabinets, switchgear enclosures, and custom panel housings, all designed and manufactured to meet the highest standards of performance. With our ability to fabricate using a variety of metals, such as steel, aluminum, and stainless steel, we deliver enclosures that provide maximum strength and protection for your electrical equipment.

We understand the unique challenges faced by electrical utilities and manufacturers, and our solutions reflect this knowledge. We work closely with clients to create enclosures that meet both functional and regulatory requirements, providing peace of mind and operational security.

NJ Sullivan offers a wide range of fabrication services to meet your diverse needs. Our fabrication department handles everything from precision bending and forming to advanced welding techniques and surface finishing. With our broad range of capabilities, including mechanical assembly, hardware insertion, tapping, grinding, and polishing, we can provide complete, end-to-end solutions for your metal fabrication needs.

Our services include: