Client: Local County Government
Project Overview
A county government was investing substantial capital to upgrade its street lighting infrastructure, replacing outdated incandescent lights with modern, energy-efficient LED technology. Limited resources, strict budget constraints, and a tight timeline made the project challenging, as did the need for safe installation of the new lights by operators working from mobile elevated platforms in close proximity to roads. The county sought NJ Sullivan’s engineering expertise to develop a solution allowing the new LED technology to be housed securely within the existing streetlight enclosures.
Challenge
To minimize installation time and improve operator safety, the retrofit solution needed to enable quick, secure mounting of new LED lights within the current street lighting housings. Operators needed a user-friendly, robust system to streamline the process, reducing time spent at height and exposure to traffic-adjacent risks, as well as adverse weather conditions.
NJ Sullivan’s Approach
1. Custom, Efficient Retrofit Design
NJ Sullivan engineered a modular housing solution that allowed for rapid installation of LED lights into existing streetlight structures. The retrofit design eliminated the need for extra adjustments, allowing operators to complete installations quickly and safely on-site.
2. Prototyping and Rigorous Testing
Collaborating closely with the county’s technical team, NJ Sullivan developed and refined prototypes to meet performance, durability, and ease-of-use requirements. Testing in real-world conditions ensured that the final solution was optimized for safe handling and rapid installation on mobile platforms in variable weather conditions.
3. High-Volume Production on a Tight Timeline
Following approval, NJ Sullivan manufactured the retrofit units in high volume, meeting strict delivery schedules and budgetary constraints. This ensured the county could proceed smoothly with the project, meeting their sustainability and efficiency goals.
Outcome
NJ Sullivan’s solution enabled the county to complete its LED lighting transition on schedule and within budget, with enhanced safety measures in place for operators. The efficient retrofit design reduced installation time significantly, allowing operators to replace lights swiftly while minimizing time spent working at height and exposure to traffic-adjacent risks.
Key Takeaways
Operational Efficiency and Safety: NJ Sullivan’s retrofit design streamlined installation,
reducing operator exposure to potential safety risks.Effective Collaboration: Close work with the county’s team resulted in a solution that met all
safety, performance, and efficiency standards.On-Time, On-Budget Success: With meticulous planning and high-volume production, NJ
Sullivan delivered a cost-effective, reliable solution that supported the county’s transition to
sustainable LED lighting.